Concrete Thinking

The Beach Bodega building saga continues.

Bodega Stand Still

High on the list of poor man’s building materials, concrete remains one of the more affordable components. For as little as a twenty dollar bill one can mix-up a cubic meter of ‘mud’ that will virtually last forever without maintenance.

Concrete is a fireproof material which can be molded into any desired form or to any desired surface texture. The possibilities of building with concrete are only limited by the imagination.

More than 30 years ago when I started to wake up and notice alternative building, Spanish architect Félix Candela came on my radar screen. From Mexico Candela helped introduce the world generally and me in particular to thin shell concrete structures.

Thin reinforced concrete, adobe, Earthships, light cement and papercrete were building processes that caught my eye.

When we began thinking about living in Mexico I imagined my concrete thinking would be solidified. It did not take long to realize, with barely an exception, conventional uses of concrete are grossly inefficient, wastefully expensive and highly laborious.

Armed with better ideas, techniques and the possibilities of better materials I thought I could find a home for all that swimming in my head in Mexico, what with all its concrete building. What I failed to take into account was the predominance of established procedures and Mexican traditions that would support ignoring the possibilities of better ways to accomplish concrete tasks or for my Mexican building associates to see the wider potentialities for concrete building.

Mexico’s house-building industry quite frankly includes many archaic, unscientific and unimaginative methods of construction. Unknown to virtually all Mexican masons is that the ultimate strength of concrete depends in some degree upon the mixing sequence as well as the water content. For example an 11 percent gain in strength can be had by mixing the sand, cement and water first then adding the gravel – not in the Mexican playbook.

What I learned that at my age and energy level fighting the battle to right these wrongs was simply too much – probably too much at any age.

If you plan on building in Mexico you should know that every Mexican muchacho has worked with concrete with his papa or tio. And every Mexican builder type you ask knows how to do every aspect of the construction process in much the same way as they all know the directions to anywhere you might be trying to find how to get to.

Knowledge of materials, design and structure considerations by way of alternative methods and materials completely fails to reach the typical Mexican builder.

If you want to lose the attention of Mexican builder’s fast you merely have to bring up tensile and compressive stresses as they relate to concrete mixtures and cement building processes. Never mind hyperbolic paraboloids that could even eliminate the need for steel reinforcement; something which is often eliminated for cost alone. Bringing me to a current frustration – roof systems Mexican style.

OK we are just building a bodega in the backyard. I think I might be likened to the precise, arrogant German aeronautical engineer that proposed a radical solution to rebuild a new aircraft from the wreckage of the old twin-boom aircraft in the 1965 Jimmy Stewart film, “Flight of the Phoenix.” The survivors signed on to the engineer’s proposal only to later find out he was merely a model airplane designer, not a designer of real, full-scale ones.

At some point frustration assuaged by, “But it is just a bodega.” simply boils over. At my advanced age I still have as much to learn about getting along, as building – much like the fussy engineer in that entertaining film.

A week ago we halted all building to complete the visa application process. The bodega sits in need of integration of wall systems by way of the Mexican standard of pouring beams that monolithically tie the walls together.

The little bodega also lacks a door and the hereto date undetermined roof type assembly. Each morning these days’ visions of sexy curvaceous light cement hyperbolic paraboloid roof elements dance in my mind. But in the end I fear there will be compromise and acquiescence to Mexican traditional building. And I will still love the accomplishment and gained storage space. Stay Tuned!

 

  • norm

    I was driving down a fault line Saturday, that had slipped at least 1,500 vertical feet over the years. There was a four story cement block house set on four twenty foot tall pillars less than 12 inches square(the pillars were because it sat in a flood zone). They had a 4.9 on that fault yesterday. This house was a death trap from what I could see, ether the gully washer rain storm or a good shaker and it was pancake time. I hear what your sayin…

  • http://vivaveracruz.com/blog John Calypso

    That is a serious amount of vertical slip! It seems that Puerto is more conscious of building to adapt to earthquakes than Xico – both have had earthquakes since we have been there. The elasticity of a structure is surely going to come into play during even these small tremors – not a lot of elastic in the typical cement structure here in Mexico.

  • Steve Cotton

    When we began thinking about living in Mexico I imagined my concrete thinking would be solidified.

    Sir — Your puns are showing.

    I know what you mean about trying to modify Mexican thinking about construction. A Canadian neighbor was building a three-story four-unit. Concrete, of course. He wanted to use a concrete pump truck. Quite an innovation in our village. The maestro agreed — but only if he could still hire the usual group of workers for a hand-fill job. The truck arrived. The workers stood and watched. Money was lost, but jobs were saved.

  • http://vivaveracruz.com/blog John Calypso

    Reads like union feather bedding to me. And something I had not heard of – of course the pumper truck is a novelty in many of these small towns. As it happens we do have pumper trucks here in Puerto – but I have not seen one in Xico. Puerto houses are built MUCH tougher than Xico/Xalapa houses – and it is more costly.

  • Tancho

    When I first saw your primary pictures, I knew what was going to transpire….been there done that, We built our house with cinder block with no frame,square, brick tie in like they do down here. They were amazed that cinder block with re-bar inside it, staggered joints would ever work.
    The funny thing was that we purchased a gas powered cement mixer so that we could have more continual pour. We started using it for about a week, when I returned they stopped using it and were mixing concrete for the floors on the dirt with shovels and buckets……
    There are somethings man cannot change….

  • Kim G

    Your post brings to mind the George Bernard Shaw comment on progress:

    “The reasonable man adapts himself to the world – the unreasonable
    one persists in trying to adapt the world to himself. Therefore all
    progress depends on the unreasonable man.”
    )

    Saludos,

    Kim G
    Boston, MA
    Where we find this series of building posts to be both fascinating and oddly chilling.

  • Dan (Azuledos)

    In addition to the many, many real building projects I’ve been involved in, there have been uncountable imaginary ones, all constructed in my head. All have been influenced, one way or another, by extensive exposure to some of the same sources you seem to have discovered: Ken Kern, Felix Candela, Christopher Alexander, Rex Roberts, Paolo Soleri and others. Books from these and others grace the construction library I moved down here with us. Now in the throes of adding on to our casita here in Fortín, I can empathize a bit–one can only move the local crew in desired but out-of-their-ken directions in very small increments, here and there. The project will get done, mostly with tradtional methods. The guys will think they’re dealing with an amenable but only slightly crazy gringo. But when they leave, perhaps there’ll be opportunity for some experimentation with thin-shell embellishments, along the lines of those detailed at http://www.flyingconcrete.com, my latest source of inspiration.

  • http://vivaveracruz.com/blog John Calypso

    Dan I have been following the flyingconcrete site for years – fun stuff. I have decided to do some of the finish work and the posts and roof myself in order to be able to do what I want ;-)

  • http://sparksmex.blogspot.com/ sparks

    Does this mean it’s gonna have a ferro-cement dome ;)

  • http://vivaveracruz.com/blog John Calypso

    The thought has crossed my mind ;-) But, alas I think it is destined for vigas and tejas tiles – quick and inexpensive (especially since the tejas tiles were given to me).